LTT Screwdriver Production

“3D printing cuts prototyping time, turning ideas into physical feedback loops with Linus.”

Kyle Tharratt, Engineering Manager, Linus Media Group

The Story Behind the LTT Screwdriver

After years of reviewing technology products, Linus Sebastian, the face of the popular YouTube channel Linus Tech Tips, decided to show the world how it’s done properly: The LTT screwdriver received universal praise from both hobbyists and professionals, often regarded as “The one you always need!” But how does one make a best-in-class screwdriver? We sat down with Kyle Tharratt, the project leader, to discuss their creative process and the three-year-long journey to customers.
“3D printing cuts prototyping time, turning ideas into physical feedback loops with Linus.”
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Designing the Screwdriver
Q: What sets the LTT screwdriver apart?
A: It’s a durable, ergonomic multi-bit ratcheting screwdriver with unique features like in-handle bit storage and a strong magnet, based on a modified Megapro design.

Q: What was your role in the project?
A: As project leader, I oversaw the three-year process, using 3D printing to create prototypes for Linus’s feedback.

Q: What was the state of the project when you started?
A: We had an idea and a rough handle model by Alex Clark, iterated with 3D-printed prototypes on a Prusa MK3 for Linus’s input.

3D Printing Impact
Q: How did 3D printing help?
A: It allowed rapid iteration, producing 7-8 prototypes weekly, cutting development time and costs significantly.

Q: Does 3D printing make sense cost-wise?
A: Yes, it reduces prototyping costs, enabling more iterations and avoiding expensive failures, aligning with business cases.

Q: Will FDM prints be final products?
A: It’s happening—print farms sell 3D-printed NERF accessories, though it’s not our core focus yet.

Key Takeaways

  • LTT screwdriver features ergonomic design and rapid prototyping.
  • 3D printing enabled 3-year development with weekly iterations.
  • Reduced costs by avoiding traditional manufacturing delays.
  • Orange cap design emerged from a 3D-printed prototype.
Kyle Tharratt
Kyle Tharratt
Kyle Tharratt, with a degree in Mechatronic Systems Engineering, leads merchandise design at Linus Media Group. A 3D printing enthusiast, he oversees projects like the LTT Screwdriver.
Interviewee: Kyle Tharratt, Engineering Manager, Linus Media Group
Industry: Technology/Media
Location: Canada
Duration: 40 minutes